Which Type Of Electric Hoist To Buy in A Corrosive Environment?

Jun 02, 2023

Which type of Electric Hoist to buy in a Corrosive Environment?
 

Electric hoists are generally installed on single beam cranes, bridge cranes, gantry cranes, and suspension cranes. With a little modification, it can also be used as a hoist. Therefore, it is an essential machine to improve labor efficiency and improve working conditions.

 

General application fields: lifting, pulling, loading and unloading heavy objects, oil tank flip-chip welding, such as the installation and movement of various large and medium-sized concrete, steel structures and mechanical equipment, suitable for civil engineering and bridges in construction and installation companies, factories and mines Machinery and equipment for construction, electric power, ships, automobile manufacturing, construction, highways, bridges, metallurgy, mines, slope tunnels, shaft treatment and protection, etc.

 

Everyone who has used electric hoists knows that in addition to the problems of voltage and operator proficiency, electric chain hoists are still affected by the environment. In fact, electric hoists will have different responses in many environments, as follows:

 

10-Ton-Overhead-Crane-Equipment

 

1. Use electric hoists in humid environments.

 

Under normal circumstances, the protection level of the electric hoist is IP44, but there are more and more places where it is required to adapt to major accidents, and there are many places that require high humidity. For example, nuclear power plants also use high-pressure water to wash nuclear dust pollution from nuclear equipment. , The protection level of the lifting equipment used should be improved, and the electrical protection in places with high humidity should be IP55, and a rain cover should be added for use in rainy and snowy days.

 

2. Use in corrosive environments.

 

To reduce the chance of using it in a corrosive environment, try to avoid it. Special steel wire ropes such as galvanized and aluminum-plated steel wire ropes can be selected for steel wire ropes that are used in harsh environments and relatively less in motion. The galvanized or aluminum-plated surface of these steel wire ropes exposed to the atmosphere will form zinc hydroxide and aluminum hydroxide films, which can effectively prevent the corrosion of the wire rope electric hoist wire rope.
 

In addition, regular maintenance and oiling are required. Oiling is essential for wire ropes that are often in motion.

explosion-proof-wire-rope-hoist

3. Use in dusty environment.

 

The protection level of the motor and main electrical appliances on the electric hoist should be improved accordingly. Usually the protection level is IP44, and an explosion-proof wire rope electric hoist should be used in this environment.

 

4. Use in high temperature environment.

 

Temperature control devices such as thermistors should be buried on the motor winding and casing. When the temperature exceeds a certain value, the power will be shut down for protection or a special electric fan will be added to the motor to cool down.
 

(1) Set the upper limit double limit function. The first limit is the limit of the hammer, and the second limit is the limit of the upper and lower fire limiters of the conventional electric hoist.
 

(2) High temperature heat insulation protection function, design and install the whole machine heat insulation board under the electric hoist reel shell to isolate the high heat radiation of molten metal.
 

(3) The insulation class of the hoisting motor and the running motor shall be Class F, and an overheating protection device shall be installed in the winding of the hoisting motor.
 

(4) Equipped with special high-strength and high-temperature resistant steel wire ropes for metallurgical occasions.

european-wire-rope-hoist-15-ton

5. Use in cold environment.

 

When electric hoists are used in a cold environment, the ice and snow on the tracks, ladders and walking platforms should be removed in time to prevent slipping and falling.
 

How to maintain the electric hoist under low temperature conditions?
 

(1) Lubricate and maintain the electric chain hoist chain;
 

(2) When the electric chain hoist is not used for a long time, anti-rust treatment and cleaning and maintenance should be done, and it should be run up and down for 1-3 minutes to maintain its performance;
 

(3) The engine oil of the electric chain hoist gearbox has reached 500 hours from the beginning of operation, please check whether the amount of lubrication is sufficient, and then check the lubricating oil regularly every three months. The lifting ring is an oil filling hole, the screw under it is an oil discharge hole, and the side is a full hole;
 

(4) When the electric chain hoist is used outdoors, rainproof facilities should be erected;
 

(5) Always keep the electric hoist parts dry, and please drive the electric chain hoist away from the humid area, high temperature area or chemical area after operation to maintain its performance.

 

We should choose and use electric hoists according to different environments, otherwise, once they are used improperly, the equipment will be damaged in light cases, and electric hoist accidents will be caused in severe cases.

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