100 Ton Insulation Hanging Double Beam Overhead Crane
100 ton Insulation Hanging Double Beam Overhead Cranes are often used in electrolysis workshops.
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Product Introduction
1. Product Introduction:
100 ton Insulation Hanging Double Beam Overhead Cranes are often used in electrolysis workshops. Since the lifting heavy objects are live, in order to prevent the current from hurting the driver and equipment through the metal of the crane, multiple insulating layers should be added to the hooks, trolleys and other parts of the insulated bridge crane to ensure the safe.
It is suitable for factory workshops that smelt aluminum, magnesium and other electrolytic non-ferrous metal materials, and is used for material hoisting, equipment installation and maintenance. Its working level can reach A5-A8.

2. Parameters:
Lifting Weight(t) | Customized | 10 | 16/3.2 | 20/5 | |
Span(m) | 10.5 13.5 16.5 19.5 22.5 25.5 28.5 31.5 | ||||
Max. Lifting Height(m) | Main | Customized | 16 | 16 | 12 |
Aux | 18 | 14 | |||
Hoisting Speed(m/min) | Main | Customized | 10.4 | 10.7 | 9.8 |
Aux | 14.6 | 15.5 | |||
Travelling Speed of Crab(m/min) | Customized | 43.8 | 44.6 | 44.6 | |
Travelling Speed of Trolley(m/min) | Customized | ||||
Working Class | A5-A8 | ||||
Electric Current | Customized | ||||
3. Component:
The crane consists of a box-shaped bridge, a cart operating mechanism, a trolley, and electrical equipment. Different from ordinary double-girder bridge cranes with hooks, insulated bridge cranes are generally used in the workshop of electrolytic non-ferrous metal materials, and all mechanisms are operated in the driver's cab。In order to prevent the current on the live equipment from passing through the hoisted components to the crane during the working process, endangering the life of the driver and the safety of the equipment, several insulation devices are installed at the appropriate parts of the crane.
Level 1: Insulation between bridge crane hook and movable pulley: The spreader is in direct or indirect contact with the aluminum water, and this insulation prevents the current of the spreader from guiding the wire rope. There are three insulation measures: Add two hook beams; Insulation pads and insulating sleeves are used to isolate the beams; Insulated anti-magnetic hook.
Level 2: Insulation between hoisting mechanism (reel, motor, and reducer) and trolley frame: An insulating plate is used at the connection between the hoisting mechanism and the trolley frame. Fastened screws and insulating sleeves are added, and insulating plates are added to the bottom of all motors, reducers and brakes on the trolley and the trolley.
Level 3: Insulation between trolley frame and bridge frame (main beam). Insulation measures are also added insulation, screws and insulation sleeves.
Safety is a critical aspect of any lifting solution. We understand the risks associated with overhead cranes and have designed our product with several safety features that help the user manage these risks.
Insulation
The insulation layer on our Insulation Hanging Overhead Crane significantly reduces the risk of accidents. The layer of insulation not only provides excellent electrical insulation but is also excellent thermal insulation. This minimizes the risk of overheating.
Limit Switches
Our crane comes equipped with limit switches that help to prevent the crane from exceeding the maximum allowed lifting height. These switches are triggered automatically and turn off the motor, thus preventing the crane from moving further.
Overload Protection
Our crane comes with an overload protection mechanism that prevents the user from exceeding the crane's maximum load capacity. When the load exceeds the maximum capacity, the protection system cuts off the power supply to the motor and triggers an alarm to notify the user.
4. Applicable Environment:
100 ton Insulation Hanging Double Beam Overhead Crane is suitable for factory workshops that smelt aluminum, magnesium and other electrolytic non-ferrous metal materials, and is used for material hoisting, equipment installation and maintenance.
When using an insulated overhead crane, pay attention to the following points: The altitude cannot be too high, if it exceeds two kilometers, in addition to improving the motor, it is necessary to improve safety protection measures; there can be no flammable and explosive gas in the applicable environment; the ambient temperature is between -10 degrees and +60 degrees.

5. Wearing Parts:
The wearing parts of 100 ton Insulation Hanging Double Beam Overhead Cranes include Brake, limit switch, buffer and carbon brusher.
6. How to operate an Insulated Double Girder Overhead Cranes?
The operation mode is set as the cab operation mode. There are two types of cabs, open and closed, with adjustable seats, insulating pads on the bottom plate, and tempered glass for window glass. Air conditioners, sounders, walkie-talkies and other items can be configured according to user requirements.
7. Transportation:

8. Why choose us?
(1) Almost 35 years production experience in crane industries.
(2) Certified by DIN, ISO, BS, CMAA, CE and other major international standards.
(3) Focus on crane customization.
(4) 7*24h online services.
9. Frequently Asked Questions:
What's your delivery period?
Within 10/25/40 days after your final payment received; exact period should be based on detailed requirements and actual period;
What does our after-sales service include?
First of all, it is reflected in the installation. Our company has a professional team of engineers to install it for you.
Secondly, it is reflected in our consulting service. When there is a problem with your product, we will provide online Q&A service at any time.
Finally, we will provide corresponding manuals and drawings for the product.
If you have other questions about our after-sales service, please consult our online customer service.
Do you have engineer oversea installation service?
Yes, we have.
You're Crane Manufacture?
Yes, we're the manufacturer, founded in 2006 year.
10. Is an explosion-proof bridge crane the same as an insulated bridge crane?
Explosion-proof cranes are different from insulated cranes. Explosion-proof cranes all use explosion-proof motors and electronic control equipment.
The electrical equipment used in explosion-proof cranes is to install all electrical components and coils in explosion-proof enclosures.
This housing is particularly strong and resistant to the pressure of the gas.
In addition, the precise width of the connecting surface of the shell is also sufficient, which can reduce the temperature of a small amount of gas discharged from the cavity and prevent a large area.
If the mixture inside the explosion-proof motor suddenly occurs, the casing will not be easily damaged, and the flame inside the motor cannot pass through the joint surface of the explosion-proof casing to generate the mixture outside the motor.
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